GROUP OF COMPANIES
“DIMITROVGRAD WINDOW REGULATOR COMPANY”, LTD.
“DIMITROVGRAD BRAKE FITTING COMPANY”, LTD.




register

PRODUCTION

At present the LLC Dimitrovgrad plant of window raisers produces:
- Window raisers for doors of a mechanical drive type of a car containing a rope, a drive shaft, a gear, a brake gear, a guide and a glass plate provided with elements to fasten it to the door fitting, device for compensatory rope strain, etc.
- Window raisers for doors of an electric drive type of a car containing a motor with integral gearbox provided with a block for rope winding, etc.
- Window raisers for doors of cars with a lever type electric drive.

The following technologies are used in the production: cold stamping, semi-automatic metal working, pressure diecasting (zinc alloys and polymers), corrosion-resistant coating (zinc-coating and oxidation), production of roll-formed sections, contact welding, etc.

Production of window raisers is practically a closed production cycle. There are areas for instrument-assisted work, stamping and mounting work, an experimental laboratory, an electrodeposit line and other auxiliary areas.

High reliability of the products of the "Dimitrovgrad plant of window raisers" is ensured by their constant technical control at all stages of the production cycle. Technical control service group puts much effort into achieving European quality level that provides for application of the ïïë standards (no more than 150 defective items per a million). A necessity to produce high quality goods as well as the increased output led to cooperation with such vendors as JSC "Severstal" (Cherepovets), JSC "Novolipetskiy Metallurgical Plant" and JSC "Beloretskiy Metallurgical Plant", JSC "Avtonormal" (Belebei), JSC "Rikos" (Rostov Engineering Company on Lubricants Production), JSC "Kaluzhskiy Autoelectric Equipment Plant", JSC "Krasnaya Etna" (Nizhny Novgorod) and other Russian industry giants.

The quality of produced goods is controlled in accordance with the requirements of the corresponding technical conditions (performance of acceptance, periodical and model tests). The following control types are distinguished at the plant: on-receipt inspection of materials and accessories, interoperational control and product testing. During inspection and tests only accepted measurement equipment, test benches and tools are used. Reports are drawn in accordance with the current plant standards on the basis of the test results. All the defects are analyzed and preventive and corrective measures are scheduled. Internal audit of the management system takes place according to the accepted schedule; all inconsistencies are evaluated and eliminated (according to the requirements of GOST P ISO 9001-2001).

In 2005 the plant obtained an international quality management certificate according to GOST P ISO 9001.

 

LLC "Dimitrovgrad brakes fitting plant"

At present the plant has automatic machine assisted production, an area equipped with longitudinal machines, an electrodeposit line, its own hose production and other.
The technical control group is responsible for high reliability of the LLC "Dimitrovgrad brake fitting plant" produce. The quality is controlled in compliance with the requirements of the corresponding technical conditions and GOST.
In 2005 the plant obtained a quality management certificate according to GOST P ISO 9001-2 001.

Inspection is performed in the following laboratories: metrological, galvanic and experimental. All of them are accredited and certified.

Reports are drawn in accordance with the c urrent plant standards on the basis of the test results. All the defects are analyzed and preventive and corrective measures are scheduled. Internal audit of the management system takes place according to the accepted schedule; all inconsistencies are evaluated and elim inated (according to the requirements of GOST P ISO 9001-2001).

At present the LLC "Dimitrovgrad brake fittings plant" produces rubber hoses with nozzles for brake systems of cars and trucks: VAZ, GAZ, ZIL, UAZ, UralAZ, KAMAZ and other.

The fittings are produced from AS-14 steel and LS-59-01 brass. Several kinds of hoses subjected to all the tests are used to mount the end item.

Due to the increased demand for more expensive and high-quality goods to be presented at the secondary market the plant uses hoses of the Austrian concern production that proved to be very reliable. The brand "Semperit" is well-known and offers European quality and reliability.


SEMPERIT
Brake hose FBH

Application: Flexible hose for hydraulic brake system of cars with glycol-based liquid.
Parameters: hose resistant to low temperatures.
Norm/approval: SAEJ1401:1999
Warning: smooth surface and colored longitudinal stripes may be obtained upon request.
Operating temperature: -45°Ñ / +70°Ñ.
Safety coefficient: 7 : 1
Internal layer: SBR, black, smooth.
Reinforcement: twisted textile gaskets.
External layer: CR, black, seamed, oil- and ozon-resistant.
Marking: continuous colored marking, white:
______________________________

DOT Semperit 1/8 HL SAEJ1401
______________________________

Additional white longitudinal stripes

Inside-
1
mm		 Inside-
1
inch		 Wall thickness mm Outside-
1
mm		 Operating pressure bar Number of inserts Mass
kg/m
3,2 1/8 3,5 10,2 100 2 0,09

Hoses of the best European and Asian producers tested in the certified laboratories are also used in the production. The marking is white or embossed on the hose surface:
_____________________________________________

----- ðõîI ðñ 38 105261-82 - 3 - 150 - MM YY -----
_____________________________________________

Inner diameter
(mm)		 Outer diameter
(mm)		 Mass
(kg/m)		 Operating pressure
(bar)
3,2 10,4-11 0,107 150

Safety coefficient : 4:1
Operating temperature : -45oÑ... +80oÑ
Norms/standards : TU 38 105261-82

All the products are certified and complies with GOST 231821, 22895, and ðñ 4591-001-25329824-2004.